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Audacity Micro
United States
Приєднався 17 жов 2016
I machine tiny things!
IMTS Deadlines --- Ep. 93
In the 93rd episode of Taps and Patience, hosts AJ and Harrison discuss their current projects, with AJ focusing on editing a lengthy video for the Autodesk booth at IMTS and Harrison juggling multiple jobs and exploring automation options for his shop. They share insights into the challenges and frustrations of their work, including the balance between job shop tasks and increasing their presence in product development and video content. As they prepare for IMTS, they also encourage listeners to bring parts to the event for discussion and emphasize the importance of building relationships within the machining community.
Full Show Notes: tapsandpatience.com/wiki/IMTS_Deadlines_--_Ep._93
Patreon: www.patreon.com/TapsAndPatience
Full Show Notes: tapsandpatience.com/wiki/IMTS_Deadlines_--_Ep._93
Patreon: www.patreon.com/TapsAndPatience
Переглядів: 538
Відео
The Whole Gang is Here! -- Ep. 91
Переглядів 79814 днів тому
In the 91st episode of Taps and Patience, hosts AJ and Harrison engage in a lively discussion with several Patreon supporters, covering topics such as their experiences in machining education and the challenges they face in the industry. The group shares insights on local manufacturing trends, the impact of modern technology on traditional shops, and the importance of quality tools and footwear...
Lang With a Thru-Bore --- Ep.90
Переглядів 874Місяць тому
In this episode of Taps and Patience, AJ and Harrison discuss a series of technical and operational challenges they faced recently. AJ recounts his frustration with a persistent issue on his machine, where the drive belt frequently snaps during the warmup cycle. Despite having previously replaced the belt multiple times, AJ struggled with a new, more flexible belt that took him four hours to in...
Machining a part on the Tormach 1500MX
Переглядів 7 тис.Місяць тому
I got to visit Tormach HQ, and test out their new machine! Support the channel, and get early access to videos: ua-cam.com/channels/H1poTXIc5s8O8AQb4rz4cQ.htmljoin Tools: Torque Wrench Adapter ER40: amzn.to/3SOx9Af Allen Wrench Set: amzn.to/3KeFYg4 Pliers Wrench: amzn.to/3G0eqKl Tumbler: amzn.to/3tMKlsU Air Compressor: amzn.to/3ilQSUY Blast Cabinet: amzn.to/37yYlOk Blasting Grit: amzn.to/3iiPpi...
Harrison Bought a Doosan -- Ep. 89
Переглядів 1,7 тис.Місяць тому
Harrison bought a new mill! A DN solutions something something. AJ took a trip to tormach, and got to play with a 1500MX for two days. patreon.com/TapsAndPatience
Testing the Tormach 1500MX (raw footage)
Переглядів 1,8 тис.Місяць тому
Full version coming soon! This video is just the sights and sounds of machining on the 1500mx! This was recorded on my phone, so some of the sound quality isn't great, but it should give you an idea of how the 1500 cuts in a real world situation. Part machined was 6061 aluminum. Most of the material removal was done with a 1/2" 3 Flute, and a 2.5" face mill. Surfacing was done with a 1/4" 2 flu...
Tormach 1500MX Teardown
Переглядів 6 тис.Місяць тому
Tormach let me breakdown one of their new mills! We go through every single part of the machine in exhaustive detail. Tormach doesn't have any editorial control, and didn't ask me to hide any detail of their machine. This video may be a little light on the editing side of things (I already spent HOURS editing it, and don't have any more willpower to go further). Become a Channel Member! ua-cam....
Machining the WORST plastic of all time
Переглядів 3,2 тис.Місяць тому
These parts were some tiny UHMW cylinders, that had some features on the side. I ended up running into some challenges, but nothing that couldn't be overcome with a little perseverance Become a Channel Member! ua-cam.com/channels/H1poTXIc5s8O8AQb4rz4cQ.htmljoin Tools: Torque Wrench Adapter ER40: amzn.to/3SOx9Af Allen Wrench Set: amzn.to/3KeFYg4 Pliers Wrench: amzn.to/3G0eqKl Tumbler: amzn.to/3t...
Inspection Reports in Fusion 360 (Xometry Compliant)
Переглядів 2,4 тис.Місяць тому
Inspection/Quality management is critical to running a shop. But why use some other system, when your CAD/CAM can also act as your QMS? Fusion 360 offers some awesome tools to manage and record your inspection data. Xometry didn't explicitly approve this method, but I've used it for a dozen or so parts, and they haven't said anything other than complimenting it. Works for standard inspections, ...
More Machining Stresses --- Ep. 88
Переглядів 8662 місяці тому
In the latest episode of "Taps and Patience," AJ shares a humorous yet frustrating experience of bending his phone while setting up parts for machining. This incident, which occurred due to the intense focus and pressure of getting the job done, leads to a lively discussion about the importance of having a reliable phone, especially in a field where communication and quick problem-solving are c...
Optical Comparator + Gridfinity = Awesome
Переглядів 7 тис.2 місяці тому
I bought a new tool! But naturally the first thing the tool unlocked, was a need for some side projects 😅. The gridfinity system wasn't designed for metrology, but turns out with some minor modifications, it does pretty well! Support the Channel: ua-cam.com/channels/H1poTXIc5s8O8AQb4rz4cQ.htmljoin Tools: Torque Wrench Adapter ER40: amzn.to/3SOx9Af Allen Wrench Set: amzn.to/3KeFYg4 Pliers Wrench...
Machining: The Musical! --- Ep. 87
Переглядів 5922 місяці тому
In the latest episode of "Taps and Patience," AJ recounts an incident where he accidentally bent his phone while setting up parts for machining. This mishap led to challenges in managing work without a phone, highlighting the dependency on technology in their daily operations. AJ shares his process of deciding whether to replace the phone immediately or find a workaround to continue managing ta...
Big Announcement!
Переглядів 1,1 тис.2 місяці тому
IMTS Meetup Taps and Patience x@tormachinc Monday, the 9th of September 2pm Central (Chicago time) Bring a part to show off!
AJ Made A Mistake -- Ep. 86
Переглядів 9682 місяці тому
In the 86th episode of "Taps and Patience," AJ and Harrison kick off with a humorous recount of AJ's recent mishap involving his phone. AJ describes how he accidentally bent his phone while setting up parts for machining, turning it into a "taco" shape. The incident happened while he was watching UA-cam videos and setting a tool on his mill, which led to an unexpected rapid movement that crushe...
Stop Teaching Manual Machining -- Ep. 84
Переглядів 1,1 тис.3 місяці тому
Stop Teaching Manual Machining Ep. 84
I finally figured out where I am going
Переглядів 3,2 тис.3 місяці тому
I finally figured out where I am going
Automated CAM without AI - Fusion 360 Container Templates in 2024
Переглядів 8 тис.3 місяці тому
Automated CAM without AI - Fusion 360 Container Templates in 2024
ADHD + Engineer = Machinist | Ep.82
Переглядів 1,1 тис.3 місяці тому
ADHD Engineer = Machinist | Ep.82
My First attempt at machining CERAMIC
Переглядів 4,8 тис.3 місяці тому
My First attempt at machining CERAMIC
Make Parts Faster, But Also Not Slower -- Ep. 80
Переглядів 1,2 тис.4 місяці тому
Make Parts Faster, But Also Not Slower Ep. 80
The DEFINITIVE guide to super glue workholding
Переглядів 4,2 тис.4 місяці тому
The DEFINITIVE guide to super glue workholding
Machining Some Titanium Heat Exchangers
Переглядів 17 тис.4 місяці тому
Machining Some Titanium Heat Exchangers
Implementing Profit First in a Machine Shop -- Ep. 77
Переглядів 9464 місяці тому
Implementing Profit First in a Machine Shop Ep. 77
More Machine Means More Work -- Ep. 76
Переглядів 8065 місяців тому
More Machine Means More Work Ep. 76
For $45K, I would get Haas Super Mini or Used VF2 older. I’d notch my garage door for this than getting another Tormach. It’s just not the same. BUT it really depends on what you are doing with it. For doing ones and twos, Tormach is perfect. You want to even tempted for business and production, go for Haas. Syil is interesting though. I need to see it in person. I’m so ready to move up from my S31100.
Smart just released an interesting machine too. It starts at $40K, and doesn't need a ton of options like the Haas does to be usable.
@@AudacityMicro Which one?
Put Syil X7 vs this 1500MX please. or better yet, put Super Mini comparison too.
I have a whole video on that!
I recently bought a used PCNC 1100 Series 3. My first CNC. I will use it for myself and my company. The machine wasn't used for production so pretty lightly used. I picked it up for 13,500 with a ton of other tooling etc... lots of material to practice on etc. I really like it so far. I feel I got a great starter CNC for as cheap as possible also it was 7 miles from my shop. So easy move. I figure if I need anything in the future it will probably be the 1500MX. I wasn't really in the market to by the CNC but it kind of just happened. I'll learn on this one and expand. Glad the 1500MX seems to be a good way to go. It will probably be my next.
If anyone hears about any, IMTS after parties, let me know
Heading to IMTS in the AM. See you guys there ✌️
Awesome! I'm at the airport picking up Harrison now!
Ill be at IMTS where you going to be?
Well, pretty much everywhere. But the meetup is at 2pm on Monday in the Tormach booth!
@@AudacityMicro bummer flying out this afternoon. Going to miss that planning Tuesday Wednesday Thursday. Or after hour pubs.
Good Live Stream guys. Thumbs Up.
Are there really no drawbacks to having it on 3 legs?
It's actually a benefit. It prevents frame-twist, and makes leveling really easy
@@AudacityMicro give me a shovel cus I can dig it.
@AudacityMicro have you seen the pentamachine solo? I know it's twice the price more or less but if you had the money would you get it instead?
I have! It actually ran a demo part I at the last IMTS! A pocket NC v2 was the first machine I ever made money on! It is an option. It has a lot of upsides, but I'm not sure if it's big enough. I would love to see more in the wild first.
Harrison ive heard some guys have issues woth the kenametal dual contact tools so jt may be the tool holder
👍👍👍
Now I'm not a patreon so I don't have anything at all to demand but the episodes is very sporadic, yesterday e91 appeared in the podcast feed and now e93 with no e92 on youtube 😅 I like the podcast very much though 🙂
I know! I'm really sorry about that! Things have been WILD lately, and I have done a bad job at keeping up. The podcast feed has always been a little bit of a pain, so it tends to fall behind. Which is why that happened there. Episode 92 hasn't been posted anywhere yet, it needed some manual editing due to weird video issues. I'm about 50% of the way done with it at this point.
@AudacityMicro ok 😄 just to be clear I'm not ungrateful complaining demanding not even a patreon just pointed it out incase 93 was wrong 🙂
Headquarters in Madison Wisconsin?
Yup!
Harrison's shop is really nice. Quite envious. What is the main 3-phase power supply breaker size for this shop?
Since the topic of steeltoe boots came up, what is a good shop boot? I've been looking for one for years. Prefer USA made, but doesn't have to.
Speeds and feeds are very much tribal knowledge and alot of company's suck at delivering usable data to adjust that tribal knowledge
Look at those mugs 😂
A ghastly sight indeed
Cerakote vs powdercoat????? Application.... I use Cerakote (ceramic) on exhaust systems and powdercoat on non-heat related. Simples. All my exhausts (on motorcycles) are ceramic coated by Zircotech "Endurance Black". The link pipes and some brake calipers are Cerakote... Swingarms, foot hangers and other "cold" bitz are powdercoated. I'ts a no-brainer.
You sound like me the first time i used a ,015 Endmill. I still have it and I did more milling than I thought I could ever do. These things are tough little beasts. I touch them off with them running...
Underrated video. You should reference it as much as you can, well worth the time to watch it.
Great Video I Did Not Know this was Available in Fusion 360. I will use this instead of handwriting it Thank you.
I am very happy to hear that you are guys busy. It is very exciting when POs are coming in, but after a few life bumps and bruises of my own, I would advise to try to maximise the machine spindle time and pace the expansion etc before putting yet another monthly payment on the stress list. I have heard plenty of stories where in US purchasers sweeten new job shops up to get them up to a certain size, with a huge monthly bill on machines hanging over their heads and then start asking for discounts, because they know you need the cash flow.
Needed this, problem solved. THANKYOU :)
Sorry for giving you grief on another post, this is a good video and appreciate the thorough walkthrough. I'm planning a purchase in the fall and haven't seen much about this machine, it is a perfect match on paper for my needs but would really like to see a bit more proof in the field before committing >$40k. I can afford a Minimill and know it will do the job but can't shake the feeling I'm just contributing 10-15K to Gene's Hot Wheels fund.
A used minimill is always fantastic value. You can find them at pretty much any price you want, based on the age. I've saw a functioning 2001 unit go for under $2000 the other day. $40K would get you a really nice 2022 unit.
@@AudacityMicro For most that's right, I'd just rather not have to play that game of hide and seek, would prefer to just stroke a check and buy exactly what I want with a warranty. The truth is I don't need 3 tons of machine--I've had an 1100 for 10 years, and it's done what I needed it to do. I'm not a job shop or volume manufacturer, I use it for R&D and prototyping and really I just wanted a mill with rigid tapping, a real spindle built for ATC, and a proper wireless probe setup. I also prefer to support US/JP/EU manufacturing when the choice is feasible. The 1500 checks all those boxes and throws in a little more HP and envelope, which is why I say it's perfect on paper. It would also be more flexible for my shop since part of the floor is over a basement with some weight limitations. The 1500 could go anywhere, while something 2-3 tons might be limited in where I could move it. If it wasn't for the weight/power constraints I'd just buy a VF2 or Brother and call it a day but in reality I don't need that much machine.
In that case it sounds like the perfect machine for you. If I was buying one myself, I would probably skip their probe, and get a used renishaw unit on ebay. That'll save you a few thousand dollars, and get you a nicer probe. You will see far, far, far better finishes on this machine than on your 1100, and it's a lot easier to run, being far more forgiving about speeds and feeds.
@@AudacityMicro The used probe is an interesting idea. Will definitely consider that if I go this route.
Yamaha side by side
Would magnets not help to hold and measure the parts ?
The first batch was a non magnetic stainless. It would have worked for the second batch though.
I wouldn’t even trust the coolant oressure
No way a .007 drill how the fuck 😮
I hope you used proper ppe and proper wash down with that beryllium copper. That stuff is wildly dangerous to work with.
I treated it pretty carefully. I go over my safety stuff in the UA-cam video. Which will come out.... eventually. I have a lot of other priorities at the moment. I recorded it, but it'll be a bit before I can get around to editing it.
@@AudacityMicro we had to edm some of that at a clients shop. Ended up using the oldest wire machine in the shop, modified it to get everything to fit, then just wrote the machine off when the job was done and shipped it to a hazmat place all wrapped in plastic.
Looks like AJ is very allergic to € stuff :D (What..., nothing in Belgium ? :D ...nope nothing) Brother...R series 2x4th on it...with a robot in front...Load while running $$$
Fun fact, AJ lived in Belgium for two years 🙂
👍👍👍👍
I bought 4140 PH from Zoro and it was also saw cut on all 4 sides. For the weekend warrior with just a few hundred in purchases a month, I find Zoro pricing is better than any other place; add to that the occasional 20% to 25% coupons and the free ship
I'm not sure I have ever heard of Zoro. I always purchase in small quantities anyway, I'll have to check them out.
@@AudacityMicro Pretty sure MSC has owned them for the last 8 years or so
For such an expensive piece of equipment, I'd rather just pay the 5k or whatever extra and get the haas.
looked at the cutting speed for that material, and with carbide(uncoated) it recommend 14m/min or 45f/min, its slower than hardened steel tho the feed is similar to normal soft steel
I saw those numbers too. But I can tell you that it ran just fine cutting it faster. Not sure where those numbers came from 🤷♂️. I have to imagine they were originally intended for HSS?
@@AudacityMicro i think its only to incrase tool life and not its difficulty to cut it its probable that on parts that you need to remove a lot of matter, if you used speeds too high you would lose precision pretty soon even if it would cut just fine in roughing cycles
That vertical line at 24:17 is something up with fusion. shows up all the time and overlap never gets rids of it.. Its almost like a precision error with some calculation where the cutter pushes into the part on entry where it should be coming in on the tangent. I've see it all the time and others mention it as well.. I cant get rid of it and it drives me nuts.
We have seven industrial CNC machines in our facility. Two of them are Haas CNC machines. I have also owned several Chinese and Taiwanese CNC machines. I have also owned industrial CNC machines with three different PC based CNC controls. The Haas machines, Chinese Machine, Taiwanese machines are excellent value for the money. Regardless of what machine you buy you will eventually have a problem with it. With our Haas machines whenever they have had an issue the machine was never down for more than 48 hours. In fact we had a warranty issue on one of them and our local dealer had the machine fixed and up running the day we called them. We have had our Chinese and Taiwanese CNC machines be down for up to 8 weeks before. The fact that most of the parts for the DC1 are in stock in California makes it a clear winner. The Haas CNC control is Linux based and has a huge installation base. I guarantee that the Haas control is far more stable and less buggy than any PC based control. I currently have three PC based controls in my shop. I know this from experience. If you are trying to run a business you will find quickly how important service and parts are. I would recommend that if you can spend the money go with the Haas. Our Haas dealer is about an hour away from us. When you have a machine go down you will quickly realize how valuable a reasonably local service and support network is.
Hi this is Trey and I appreciate the tips. I did figure out what Harrison suggested and this fixed my issue. Thanks!
You have a harvest right freezer?
This shop is a pile barn behind our house. My wife has a huge garden right beside the shop. She uses it to preserve fruits and veggies from that.
@@AudacityMicro I need to start doing this!
Get some sleep my dude
When you speak so loud you have to wear ear pro to save your hearing.😂
What are you doing with that Harvest Right? Machining some good times are we?
Lol, that's for my wife. She has a few acres of garden outside my shop. It gets used to freeze dry fruits and veggies from that.
Love mini splits. Got them in all the bays for my mechanics now. Most of them weren't used to having air conditioning 😂.
Mini Spits truely are a machinist best friend. They dry the air really well, keep you cool and are very low cost to run. I wish I could put my air compressor in the shop. It’s in a lean to out back and pulls a lot of moisture BUT I don’t hear it run. I just leave the air dryer going when I’m working.
Deets on the box around the air compressor?
it's just two sheets of plywood hanging, with sound foam on the inside. it's not a tight seal or anything, but it makes a shocking difference on noise.
@@AudacityMicro nice. I have foam around mine but it doesn't do squat
Having it in its own room definitely helps more than the foam.
How much does the compressor cycle? Being air cooled wouldn't it get to hot?
It runs quite a bit when I'm using the mill, especially when using the air blast on it. The box isn't constructive enough to make a difference, but the whole room does get hot, yes. Sometimes 30 degrees hotter than the shop itself. I have a vent fan that I need to install. It'll vent out that room if it gets too hot.
"im not doing that on my haas". that made me chuckle, sounds like youve got some application issues if you cant do or exceed that on your haas. (no im not a haas shill i actually hate them but my shop runs basically nothing but haas so here we are). looks like 6061 to me. at .080" axial and 100% radial id push around 240 ipm @ 9k on a vf2. or about 180ipm @ 9k on a 2". it really comes down to workholding and insert choice, cutter weight. its not really fair to you rmachine to say i wouldnt do that on this unless youre talking major differences, like comparing an ec400 to a heller etc. i will say the perimeter cut you did is probably better than what alot of ashops are still doing these days. personally on a 3fl 1/2" rougher 1.25 LOC at those kind of parameters we will usually max at 1" axial on a .050 radial but we will typically be pushing around 225ipm @ 11k
I wasn't bagging on Haas. You just are missing context. I have a 2005 Haas office mill. It's got 40K RPM, and an iso20 spindle. It's wonderfully accurate, and great for small tools, but face mills are not it's friend. I get my highest mrr with a 3/16" tool. I am aware that even a TM1 would have a higher mrr than the tormach.
just get a brother or a used Japanese machine
That thumbnail is some kinda audacity
I mean, not really at this point....
So if it says, "no you can't make it faster on a bridgeport", that sounds like a challenge. So can we get the drawing and the total setup + cycle time so we can crush it on a bridgeport? Asking for a friend...
Seems fair to me! Give me a bit
@@AudacityMicro I'm sure someone's got a Bridgeport XR1000 or such that can make it faster! Whether any of them watch this channel and decide to waste time on a $160,000 CNC mill for shits & giggles is a whole other question, but Bridgeport Machine Tools is still around, they just make CNC mills now, so technically it'd count.
I noticed that the door seems to be considerably narrower than the 1100mx, did that seem to be an issue working on it?
It didn't feel restrictive. The whole enclosure is a little more compact, and there's really good access through the side panels.
There was barely any machining actually being shown. It was just walking around the machine half the time and bad views of what's going on.
I have a different video that's just machining. No walking or talking
3:50 assuming the face mill has 4 inserts…your haas does not have 3.5 horsepower?
I don't remember the exact number, but I have 40K RPM and tiny iso20 holders. It doesn't do face mills